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Construction process of Sailun steel structure Flat Tire Factory

11-11-2022

For BMB Steel, a business relationship with Sailun is not only beneficial to both companies, but it also boosts the development of the national economy and society in Vietnam and other Southeast Asian countries. Let’s look at BMB Steel’s article below for more information about this construction project. 

1/3 Sailun Vietnam  project finished
1/3 Sailun Vietnam  project finished

Overall information about the project

Project

Primary OTR Sailun Factory Period III

Owner

Sailun Vietnam Co.,Ltd

Location

Industrial Park, Go Dau, Tay Ninh

Construction Contractor

BMB Steel

Total land square

70.671 m2

Gross weight (tons)

~2,559 

Time

180 days

Sailun Tay Ninh with steel structure in process of erecting iron frame
Sailun Tay Ninh with steel structure in process of erecting iron frame
Sailun steel structure supervisors
Sailun steel structure supervisors

Who is Sailun?

An overall look of space surrounding Sailun steel structure
An overall look of space surrounding the Sailun steel structure

Sailun was founded in 2002. It is the first Chinese company working on researching, developing, manufacturing, and trading private tire products, as well as providing tire services. Sailun has factories in Qingdao, Indochina, Shen Yang, and Vietnam. Their tire factories are equipped with modern technology. Sailun has wide sales and logistics networks and distribution centers in America and Europe, with products sold in more than 100 countries, including countries in Asia, Europe, America, and Africa.

In 2019, Sailun Co.Ltd took pride in achieving a revenue of 15.1 billion RMB, ranking the third company in China and 17th in the world in exporting radial semi-steel tires. Sailun has been one of the top-ranking companies in China for 6 years that focus on this product. For Sailun, the Sailun steel structure factory project is a remarkable building, an outcome of their endless effort. In order to reach their other goals of growth, Sailun has heavily invested in manufacturing, one of which was building their factory in Vietnam.

 Overall information about the Sailun project

Construction tools working on the steel structure
Construction tools working on the steel structure

SAILUN is a construction with a special design with a height of 520m, including 4 separate sections of workshops with specialized functions and different heights of the roof. The process of planning the structure of the factory took place at the same time as the CDT equipment design. Therefore, there were several problems happened when the engineers drew the path of equipment systems and pipreack. BMB engineers had to continuously update information about the weight and location specifications of equipment in order to make timely changes which ensured the lead time of the construction process.

Sailun spent a huge investment on this project, a 70.671-square-meter construction. This proves that Sailun expects a lot of this project and truly wants to expand its production scale and market. BMB Steel takes pride in being Sailun’s partner to provide all services from designing to fabricating and erecting. Knowing the importance of this project, BMB Steel's working teams emphasize improving expertise which was shown in the excellent designs and accurate calculations.

The equipment system for the Sailun project is one of the major factors contributing to the success of the project. All CDT specialized equipment was produced in China and imported to Vietnam. Only small mistakes can lead the production line to be out of order and cannot operate production. BMB Steel had to make completely accurate calculations and designs that fit the imported production line as well as meet strict standards on load, elevation, location, connection points, dimensions, and so on. Besides, it is important for BMB engineers to be flexible in adjusting the design to adapt to changing technical specifications
Having to deal with a large amount of steel, BMB evaluated the lead time of about 180 days. During this time, BMB put a great deal of effort into finishing the construction project in the time committed.

Below is pictures of the project:

BMB Steel engineers carefully measuring the steel structure
BMB Steel engineers carefully measuring the steel structure
Finished Sailun factory
Finished Sailun factory

The rainy season in May made the working process more difficult than ever. It was a challenge for BMB workers to erect 36-meter steel bars when it rained and blew heavily. However, all of them attempted to finish the project timely. During the rainy season, they had to sleep in small camps with water spreading around. Sometimes, they had to move their documents to avoid getting wet and sweep the water away to sleep. 

After the rainy season, Sailun working teams had to deal with the Covid-19 pandemic with a lot of difficulties. They had 3-months to stop working due to Tay Ninh province’s decision about the Covid-19 lockdown. However hard it was, BMB Steel tried to complete the construction timely. 

To sum up, BMB Steel’s pre-engineered steel structure designs ensure not only aesthetics but also 
safety, This can be proven through tight reinforcements between steel bars and details. All construction by BMB Steel meets the requirements for:

Optimizing space, ensuring safety, and providing an effective operating systems, specialized for different factories and workshops
Providing durable construction material
Providing suitable size and capacity

During its 17-year development history, BMB Steel has always complied with these requirements, achieving success and trust from customers. This is what makes BMB Steel a trustworthy partner for all construction enterprises.

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