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Why should we use a prefabricated wall? List of important materials

12-10-2024

Prefabricated walls offer an optimal choice for modern construction projects due to their strength, aesthetics, and cost-efficiency. These walls enhance the durability and overall appeal of the structure, all while significantly reducing construction time and costs. In this article, BMB Steel presents a list of the best materials for prefabricated walls, providing guidance for selecting the most suitable products for your project.

What is a Prefabricated House?

A pre-engineered steel building', also known as a modular home, is a type of housing where the primary components are manufactured in a factory rather than built directly at the construction site. This type of building is assembled rapidly, saving both time and money in the construction process.

In the past, especially during World War II in the UK, prefabricated houses were commonly seen as temporary shelters of lower quality. However, over time, they have been refined and developed to meet cost-effective demands, making both their quality and design highly regarded today. 

A prefabricated house also known as a modular home
A prefabricated house also known as a modular home

Why Use Prefabricated Wall?

Prefabricated walls are becoming increasingly popular in construction for several reasons:

  • Time efficiency: Prefabricated walls are produced in a controlled factory environment, allowing for faster on-site assembly. This can significantly reduce construction time compared to traditional building methods.
  • Cost savings: By manufacturing walls in bulk, prefabricated construction reduces material waste and labor costs. Additionally, the shortened construction time also helps lower overall expenses.
  • Quality control: Walls built in a factory setting are constructed under strict quality controls, ensuring a consistent build with fewer defects. This controlled environment minimizes issues caused by weather or unpredictable site conditions.
  • Environmental benefits: Prefabrication reduces waste and conserves resources by using precise measurements and cutting techniques. Many prefabricated materials are also designed to be energy-efficient, which contributes to sustainable building practices.
  • Flexibility and customization: Prefabricated walls offer a high degree of customization to fit various design needs and layouts. They can also be adapted to different architectural styles and integrated with various finishes and materials.
  • Reduced on-site disruption: Since most of the building work happens off-site, there’s less noise, dust, and disruption to the surrounding area, which is particularly advantageous for urban or residential projects

List of Durable and Attractive Materials for Prefabricated Walls

To ensure your prefabricated building is both strong and visually appealing, selecting the right wall materials is essential. Here are some popular materials that deliver both durability and quality for prefabricated wall construction.

Steel Sheets

Steel is a lightweight material available in a variety of colors, suitable for various purposes. There are three main types of steel sheets used for prefabricated walls: standard steel sheets, insulated steel sheets, and fire-resistant steel sheets.

Steel sheets are cost-effective, lightweight, and easy to install, providing a quick and economical construction solution. They also resist rust, making them ideal for use in humid or extremely hot environments. 

Steel Sheets is a material commonly used when making prefabricated house walls
Steel Sheets is a material commonly used when making prefabricated house walls

Panel Sheets

Panel sheets are crafted with an inner layer of insulating material, such as EPS, PU, or mineral wool, and covered with a fire-resistant or metal exterior. Panels offer stable interior temperatures and minimize external noise, creating a quiet and comfortable indoor environment. 

ALC Lightweight Concrete Panels

Autoclaved Lightweight Concrete (ALC) panels are ideal for prefabricated walls, as they are both durable and load-resistant. Composed of cement, sand, and lime, these panels are pressure-processed to form small, lightweight air pockets, which retain their strength while reducing overall weight.

ALC panels are excellent insulators, fire-resistant, and environmentally friendly, making them ideal for modern, energy-efficient construction. 

ALC lightweight concrete panels have high durability, good load-bearing capacity
ALC lightweight concrete panels have high durability, good load-bearing capacity

 

Foamed Concrete Blocks

Foamed concrete blocks are lighter than traditional concrete blocks, making them easier to transport and install. Commonly used for prefabricated walls, they are both cost-effective and comfortable, providing thermal and sound insulation. Made from natural materials like cement and additives, they are safe for the environment and human health. 

Cemboard

Cemboard is made from a mixture of wood fiber and cement, making it highly resistant to moisture, pests, and fire. Suitable for both exterior and interior walls, Cemboard is durable and requires minimal maintenance. Its smooth surface makes it easy to install and allows for design flexibility, creating a modern and aesthetic space. 

Conwood panels

Conwood panels replicate the look of natural wood but are more durable, being composed of 70% cement, 27% cellulose fibers, and 3% bonding resin. Conwood is waterproof and pest-resistant, holding up well against weather exposure. These panels are easy to install, paintable, and suitable for various design styles, from classic to contemporary. 

Conwood panels can create many different styles for prefabricated house walls
Conwood panels can create many different styles for prefabricated house walls

NC Metal Siding Panels

NC Metal Siding is a high-quality metal wall cladding that provides a sleek, modern look for prefabricated buildings. Constructed with anti-corrosion metals and a layer of electrostatic paint, these panels offer excellent weather resistance and require minimal maintenance, making them a long-lasting choice for durable wall construction. 

Tempered glass

Tempered glass allows natural light to flow into the space, creating an open and airy feel while enhancing the building’s aesthetic. With superior impact resistance and the ability to block UV rays, tempered glass helps regulate indoor temperatures and improve energy efficiency.

Tempered glass brings open, airy space and increases aesthetics
Tempered glass brings open, airy space and increases aesthetics

Important Considerations When Choosing Prefabricated Wall Materials

When selecting materials for prefabricated walls, consider these critical factors:

  • Structural compatibility: Choose materials that align with the design and structural requirements of your project. Different wall materials may vary in technical specifications, so assess factors like lightweight properties, durability, and aesthetic compatibility.
  • Budget: With a wide range of prefabricated wall materials on the market, select options that fit your financial plan and intended use. Avoid low-cost materials with short lifespans, as they may not provide the durability required for lasting performance.
  • Color harmony: The color of the wall material contributes to the comfort and aesthetic appeal of the space. Choose a color scheme that complements the overall design, creating a cohesive and pleasant environment.
  • Reliable supplier: To ensure material quality, purchase from reputable suppliers that provide full documentation on origin and clear warranty policies. 
Pay attention to insulation and aesthetics when constructing prefabricated houses
Pay attention to insulation and aesthetics when constructing prefabricated houses

BMB Steel -  Quality Prefabricated Wall Materials

With over 2 decades of experience, BMB Steel is a trusted provider of prefabricated wall materials that meet high standards for quality, cost-efficiency and sustainability. 

  • Certified Quality: BMB Steel holds an ISO 9001:2015 certification, ensuring compliance with strict international quality standards. Our prefabricated wall materials receive high praise from long standing clients, demonstrating our commitment to durability and reliability.
  • Competitive Pricing: With advanced technology and production lines, BMB Steel delivers high-quality materials at competitive prices.
  • Skilled Workforce: BMB Steel’s trained and experienced team guarantees that all materials meet the highest standards and provide sustainable construction solutions.
BMB Steel has more than 20 years of experience in providing prefabricated wall
BMB Steel has more than 20 years of experience in providing prefabricated wall

In conclusion, prefabricated walls are versatile, contribute to energy efficiency and aesthetic appeal. By choosing the right materials and a reputable provider, you can ensure that your prefabricated wall system will stand the test of time, providing a sustainable, high-quality solution that meets your specific needs. Contact BMB Steel for detailed consultation on suitable prefabricated wall materials for your home!

Readmore: Common types of steel structures

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